CCS2 DC Charging Cable 10–100A with Open-End Configuration

EV Connector

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Product Overview

The ELECTWAY Mini CCS2 Charging Plug is a compact, lightweight DC fast‑charging connector engineered for space‑constrained and portable applications. Maintaining full CCS2 compliance (IEC 62196‑3) and CE/TUV certifications, this miniaturised version offers the same reliable performance and intelligent safety features as our standard models, but in a significantly smaller form factor. Ideal for portable EVSE, mobile charging units, and urban charging stations where space is at a premium.

Technical Specifications

Parameter	Specification
Rated Current	10A – 250A
Rated Voltage	1000VDC
Insulation Resistance	>100MΩ (at DC1000V)
Contact Resistance	≤0.5 mΩ
Withstand Voltage	3000V AC for 1 min
Protection Rating	IP54 (when mated)
Housing Material	High‑strength thermoplastic
Contact Terminal	Copper alloy, silver‑plated
Operating Temperature	‑30°C to +50°C
Standard Compliance	IEC 62196‑3, CE, TUV

Core Advantages & Features

Compact and Lightweight – Reduced size and weight make it ideal for portable and space‑saving installations.
Wide Current Range – Supports from 10A to 250A, covering most passenger EV fast‑charging needs.
Flexible Cable Options – Compatible with 6–50 mm² cables for lightweight handling.
Excellent Electrical Safety – High insulation resistance, low contact resistance, and 3000V AC withstand.
Built‑in PT1000 Sensors – Real‑time temperature monitoring for overheat protection.
IP54 Protection – Resists dust and water splashes.
Intelligent Locking – 12V solenoid lock with position detection, insertion detection, and manual emergency release.
Ergonomic Grip – Comfortable handle reduces fatigue during frequent use.
Durable Construction – Thermoplastic housing and silver‑plated terminals.
Wide Temperature Tolerance – ‑30°C to +50°C.

Applications

Portable EVSE and mobile chargers
Space‑limited urban charging stations
Home and workplace charging
Emergency roadside charging equipment

FAQ

Q1:What is a CCS2 DC charging cable?
A:A CCS2 DC charging cable is a cable assembly designed for DC electric vehicle charging systems using the CCS2 charging interface. It connects compatible EV charging equipment with an electric vehicle for DC fast charging applications.

Q2:What current range does the Electway CCS2 DC charging cable support?
A:The Electway CCS2 DC charging cable is designed for applications from 10A to 100A, making it suitable for EV charging equipment and charging systems within this current range.

Q3:What is an open-end CCS2 charging cable?
A:An open-end CCS2 charging cable has a CCS2 charging connector on one side and an open cable end on the other side. This configuration allows the cable to be connected or integrated with compatible EV charging equipment.

Q4:Where can a CCS2 DC charging cable be used?
A:A CCS2 DC charging cable can be used in EV chargers, DC charging stations, EVSE equipment, charging infrastructure projects and other EV charging systems that require a CCS2 interface.

Q5:Can the CCS2 charging cable be integrated into an EV charger?
A:Yes. The open-end configuration is designed to facilitate integration with compatible EV charging equipment. The electrical specifications, cable configuration and connection method should be matched to the target EV charger design.

Q6:Does Electway supply CCS2 charging cables for commercial EV charging equipment?
A:Electway provides EV charging components and charging equipment for professional applications. Customers can contact Electway to confirm product specifications, configurations and requirements for their EV charging projects.

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