PRODUCTS
Product Description
The Electway NACS DC Plug is a high-performance DC fast charging connector compliant with the NACS (North American Charging Standard), formerly known as the Tesla charging connector. Designed for Tesla’s 400‑volt battery architecture, it is significantly smaller and lighter than other DC fast charging connectors. Engineered for durability, safety, and fast charging, this connector ensures reliable power delivery for Level 3 DC fast charging applications whether at public charging stations, fleet depots, or commercial charging hubs.
With a rated current of 250A DC and a maximum voltage of 1000V DC, the Electway NACS DC Plug supports ultra‑fast charging while maintaining a compact form factor. The connector features a locking button at the top, a built‑in temperature sensor for over‑temperature protection, and an RF transmitter to remotely open the charging port lid. Rated IP54 for dust and water resistance, and built with a UL94 V‑0 flame‑retardant TPU shell, this connector is built for all‑weather outdoor operation. Cable length can be customized from 2 to 10 meters.
Parameters
| Rated Current | 250A |
| Rated Voltage | 1000VDC |
| Insulation Resistance | >100MO (at DC1000V) |
| Contact Resistance | 0.5 mΩ Max |
| Withstand Voltage | 3000V AC for 1 min |
| Protection Rating | IP54 (When mated) |
| Plastic Part | Thermoplastic |
| Contact Terminal | Copper alloy, silver-plated surface |
| Operating Ambient Temperature | -30°C to+50°C |
Main Features
- Compliant with NACS (North American Charging Standard) – the standard adopted by major automakers including Ford, GM, Rivian, Volvo, and Mercedes‑Benz
- Compact and lightweight design – significantly smaller than CCS1, easier to handle, plug, and unplug
- IP54 protection rating – dust‑proof and water‑resistant for reliable outdoor use
- High durability – rated for over 10,000 no‑load mating cycles
- Built‑in temperature monitoring – PT1000 thermal sensor for over‑temperature protection
- UL94 V‑0 flame‑retardant housing – meets stringent fire safety standards
- Remote charging port opening – built‑in RF transmitter signals the vehicle to open the charging port lid
- Customizable cable length – available from 2 to 10 meters with TUP or TPE cable material options
- Ergonomic locking button design – secure latch engagement with easy thumb release
Key Advantages
- Industry‑standard NACS compatibility – the Electway NACS DC Plug is fully compliant with the SAE J3400 NACS standard, ensuring seamless interoperability with Tesla Superchargers, Tesla Destination Chargers, and a growing number of third‑party NACS‑supported charging stations.
- One connector for all – as the automotive industry rapidly shifts toward NACS as the unified North American charging standard, this connector ensures your charging infrastructure remains compatible with current and future EVs from Ford, GM, Rivian, Volvo, Polestar, and Mercedes‑Benz, as well as all Tesla models.
- Robust and reliable construction – rated for over 10,000 no‑load plug/unplug cycles, the Electway NACS DC Plug is engineered to withstand years of daily use in demanding commercial environments, reducing maintenance costs and operational downtime.
- Compact, ergonomic design – the NACS connector is notably smaller and lighter than CCS1, making it easier to handle, especially for elderly or less physically strong users, while requiring less storage space in vehicle trunks and on charging pedestals.
- Enhanced safety for high‑power charging – built‑in PT1000 temperature sensors continuously monitor terminal heat levels, while the UL94 V‑0 flame‑retardant housing and IP54 weather sealing ensure safe operation even under extreme charging loads and harsh weather conditions.
- Push‑button locking mechanism with remote port opening – the top‑mounted locking button performs two critical functions: when the connector is locked in place, the button releases the latch; when disconnected, the same button signals the vehicle to open the charging port door—eliminating the need to fumble with the vehicle‘s touchscreen or mobile app.
Main Applications
- Tesla Supercharger and Destination Charger networks – the Electway NACS DC Plug is fully compatible with Tesla’s extensive DC fast charging network, supporting Level 3 charging for all Tesla models including Model S, 3, X, Y, and Cybertruck.
- Public DC fast charging stations – as NACS becomes the unified North American standard, charging network operators are increasingly deploying NACS connectors alongside or instead of CCS1. The Electway NACS DC Plug is ideal for new charging station builds and retrofit projects.
- Fleet charging depots – logistics companies and fleet operators transitioning to electric delivery vans, taxis, and light trucks can standardize on NACS connectors, simplifying fleet charging infrastructure across diverse vehicle brands.
- Commercial parking facilities – shopping malls, hotels, office complexes, and retail centers can offer premium DC fast charging services using NACS connectors, accommodating both Tesla vehicles and the growing number of NACS‑native EVs from Ford, GM, Rivian, and other automakers.
- Automotive OEM manufacturing and R&D – vehicle manufacturers, charging station producers, and EVSE component suppliers can integrate the Electway NACS DC Plug into their product lines, ensuring compliance with the SAE J3400 standard for new vehicle models and charging equipment.
FAQ
Q1. What are the main features of the Electway NACS DC Plug?
A:The Electway NACS DC Plug is a compact and lightweight DC fast charging connector designed to meet the NACS (SAE J3400) standard. It supports up to 250A and 1000V DC, making it suitable for high-power Level 3 EV charging. The connector also features an ergonomic locking button, built-in PT1000 temperature monitoring, IP54 protection, and a UL94 V-0 flame-retardant housing for safe and reliable outdoor operation.
Q2. Is the NACS DC Plug suitable for high-power EV charging stations?
A:Yes. The Electway NACS DC Plug is rated for 250A DC and 1000V DC, making it suitable for high-power DC fast charging stations, commercial charging hubs, fleet charging depots, and other EV charging infrastructure. Its low contact resistance and built-in temperature sensor help provide stable power delivery and additional protection during high-current charging.
Q3. How durable and weather-resistant is the Electway NACS connector?
A:The Electway NACS connector is designed for frequent commercial use and is rated for more than 10,000 no-load mating cycles. It has an IP54 protection rating when mated, providing protection against dust and water splashes. The UL94 V-0 flame-retardant housing and operating temperature range of -30°C to +50°C make it suitable for demanding outdoor charging environments.
Q4. What EV charging products does ELECTWAY offer?
A: ELECTWAY offers a comprehensive range of EV charging solutions, including DC fast chargers, AC EV chargers, portable DC chargers, EV connectors, EV adapters, and V2L/V2H solutions. Our products support major charging standards such as CCS1, CCS2, CHAdeMO, GB/T, and NACS for different EV models and markets.
Q5. Can ELECTWAY provide EV chargers for different charging standards and EV models?
A: Yes. ELECTWAY develops multi-standard EV charging solutions compatible with CCS1, CCS2, CHAdeMO, GB/T, and NACS. We also provide protocol adapters such as CHAdeMO-to-CCS, CCS-to-CHAdeMO, and NACS-to-CHAdeMO to help bridge different EV charging standards.
Q6. Does ELECTWAY provide OEM and customized EV charging solutions?
A: Yes. ELECTWAY has in-house R&D, engineering, manufacturing, testing, and technical support capabilities, allowing us to develop and customize EV charging equipment according to power requirements, charging standards, connectors, communication protocols, payment systems, installation environments, and project requirements.
Q7. What certifications and quality standards do ELECTWAY EV chargers meet?
A: ELECTWAY products are developed for international markets and selected models comply with certifications and standards including CE, TUV, CQC, UL/cTUVus, CHAdeMO and TR25, depending on the product. The company also performs product testing covering areas such as EMC, LVD, temperature, IP protection, drop, and on-load testing.
Q8. Can ELECTWAY provide technical support and after-sales service for international EV charging projects?
A: Yes. ELECTWAY provides technical and after-sales support for customers and EV charging projects worldwide. Depending on the product and project requirements, solutions can include remote monitoring, OCPP integration, firmware updates, technical support, extended warranty, and global after-sales service.
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